Balanset-1A

Balanset-1A: Revolutionary Compact Balancer & Vibration Analyzer

Next-generation Dynamic Balancing Solution

Balanset-1A represents an groundbreaking solution for dynamic balancing of rotors in their own bearings, manufactured by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while maintaining high measurement accuracy. The system permits field balancing directly at the equipment's operational location without requiring removal, which is critically important for preventing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company concentrating in the development and production of devices for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has representatives in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Measuring Parameters

Balanset-1A provides accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Working Principle

The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for computing rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic calculation of correction masses.

Full Kit Contents

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - central module with embedded preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for precise measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Functional Capabilities

Vibrometer Mode

Balanset-1A works as a full-featured vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports single-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables considerable acceleration of follow-up balancing of similar equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.

Software

The user-friendly program interface provides step-by-step guidance through the balancing process, making the device usable to personnel without specialized training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Usage Domains and Equipment Types

Industrial Equipment

Balanset-1A is successfully applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device offers exceptional value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly permits eliminating costly downtime during busy harvest periods.

Specialized Equipment

The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.

Benefits Over Similar Products

Economic Value

At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services totals thousands of euros annually.

Ease of Use

Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specialized vibration diagnostics training.

Portability and Autonomy

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in outdoor conditions, at distant sites, and in hard-to-reach locations without external power supply.

Versatile Application

One device is suitable for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all common tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers successfully balanced radial fans, achieving reduced energy consumption, removed excessive noise, and increased equipment lifespan. Energy savings recovered the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to reduced fuel consumption and bearing wear.

Pricing and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Volume Discounts: up to 15% for orders of 4+ units

Ordering Options

Official Website: vibromera.eu (recommended)

eBay: trusted sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, bank cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: factory warranty

Technical Support: included in price

Final Assessment

Balanset-1A constitutes an optimal solution for organizations aiming to establish an effective equipment balancing system without significant capital expenditure. The device makes accessible access to professional balancing, allowing small enterprises and service centers to offer services at the level of large industrial companies.

The combination of accessible price, ease of use, and professional features makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment stability, reduced operating costs, and improved competitiveness of your company.

0   9 hours ago
Brucequogs | 0 subscribers
0   9 hours ago
Please log in or register to post comments

SPONSORSBLOG BOTTOM

Auto × Auto