Balanset-1A: State-of-the-art Compact Balancer & Vibration Analyzer

Professional Dynamic Balancing Solution

Balanset-1A serves as an advanced solution for rotor balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device ensures professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while preserving superior measurement accuracy. The system allows in-place balancing directly at the equipment's working position without necessitating dismantling, which is critically important for reducing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company specializing in the creation and manufacturing of instruments for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has branches in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Detection Parameters

Balanset-1A delivers precise measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Operating Principle

The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for calculating rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic calculation of corrective masses.

Full Kit Contents

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - primary module with embedded preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (optionally 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for exact measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Performance Capabilities

Vibrometer Mode

Balanset-1A operates as a complete vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers display of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function enables considerable acceleration of repeat balancing of same-type equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.

Software

The intuitive program interface offers step-by-step guidance through the balancing process, making the device accessible to personnel without special training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Application Areas and Equipment Types

Industrial Equipment

Balanset-1A is effectively applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device represents particular value for agriculture, where reliable operation during season is essential. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly enables avoiding costly downtime during peak harvest periods.

Specialized Equipment

The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.

Advantages Over Similar Products

Economic Effectiveness

At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Cost reduction on third-party balancing specialist services reaches thousands of euros annually.

Ease of Use

Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specific vibration diagnostics training.

Mobility and Autonomy

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in remote conditions, at remote sites, and in inaccessible locations without external power supply.

Versatile Application

One device is adequate for balancing the most extensive spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all typical tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers successfully balanced radial fans, achieving reduced energy consumption, eliminated excessive noise, and prolonged equipment lifespan. Energy savings offset the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to lower fuel consumption and bearing wear.

Cost and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Volume Discounts: up to 15% for orders of 4+ units

Acquisition Options

Official Website: vibromera.eu (recommended)

eBay: verified sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, bank cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: manufacturer's warranty

Technical Support: included in price

Conclusion

Balanset-1A represents an ideal solution for organizations aiming to implement an effective equipment balancing system without significant capital expenditure. The device democratizes access to professional balancing, permitting small companies and service centers to provide services at the level of large industrial companies.

The blend of affordable price, ease of use, and professional features makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, reduced operating costs, and enhanced competitiveness of your company.