Balanset-1A

Balanset-1A: Advanced Portable Balancer & Vibration Analyzer

Modern Dynamic Balancing Solution

Balanset-1A represents an groundbreaking solution for vibration correction of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while preserving exceptional measurement accuracy. The system allows field balancing directly at the equipment's installation site without requiring disassembly, which is critically important for preventing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company concentrating in the design and manufacturing of equipment for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has representatives in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Measurement Parameters

Balanset-1A provides accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Working Principle

The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates impulse signals for computing rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic computation of corrective masses.

Full Kit Contents

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - primary module with embedded preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for accurate measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Operating Capabilities

Vibrometer Mode

Balanset-1A works as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables significant acceleration of subsequent balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.

Software

The intuitive program interface offers step-by-step guidance through the balancing process, making the device available to personnel without specialized training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Fields of Use and Equipment Types

Industrial Equipment

Balanset-1A is effectively used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device offers exceptional value for agriculture, where continuous operation during season is vital. Balanset-1A is used for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly permits avoiding costly downtime during busy harvest periods.

Specialized Equipment

The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.

Advantages Over Alternatives

Economic Effectiveness

At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Cost reduction on third-party balancing specialist services reaches thousands of euros annually.

Ease of Use

Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without special vibration diagnostics training.

Portability and Autonomy

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This permits balancing in remote conditions, at distant sites, and in inaccessible locations without external power supply.

Versatile Application

One device is suitable for balancing the most extensive spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all standard tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers effectively balanced radial fans, achieving lower energy consumption, abolished excessive noise, and increased equipment lifespan. Energy savings recovered the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to lower fuel consumption and bearing wear.

Pricing and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Volume Discounts: up to 15% for orders of 4+ units

Ordering Options

Official Website: vibromera.eu (recommended)

eBay: trusted sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, bank cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: factory warranty

Technical Support: included in price

Summary

Balanset-1A stands as an optimal solution for organizations seeking to deploy an effective equipment balancing system without major capital expenditure. The device democratizes access to professional balancing, enabling small enterprises and service centers to offer services at the level of large industrial companies.

The mix of affordable price, ease of use, and professional functionality makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment stability, reduced operating costs, and increased competitiveness of your business.

0   13 hours ago
Brucequogs | 0 subscribers
0   13 hours ago
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