Balanset-1A

Balanset-1A: State-of-the-art Compact Balancer & Vibration Analyzer

Modern Dynamic Balancing Solution

Balanset-1A represents an groundbreaking solution for vibration correction of rotors in their own bearings, created by Estonian company Vibromera OU. The device ensures professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while preserving exceptional measurement accuracy. The system allows in-place balancing directly at the equipment's working position without necessitating dismantling, which is essential for minimizing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company focusing in the creation and production of devices for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has offices in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Measurement Parameters

Balanset-1A ensures accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Working Principle

The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of correction masses.

Full Kit Components

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - central module with built-in preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (optionally 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for precise measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Functional Capabilities

Vibrometer Mode

Balanset-1A operates as a comprehensive vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers display of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables substantial acceleration of repeat balancing of similar equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.

Software

The easy-to-use program interface offers step-by-step guidance through the balancing process, making the device available to personnel without special training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Application Areas and Equipment Types

Industrial Equipment

Balanset-1A is effectively applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device offers particular value for agriculture, where reliable operation during season is essential. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables avoiding costly downtime during peak harvest periods.

Specialized Equipment

The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.

Benefits Over Similar Products

Economic Value

At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services reaches thousands of euros annually.

Ease of Use

Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specific vibration diagnostics training.

Mobility and Independence

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in outdoor conditions, at distant sites, and in inaccessible locations without additional power supply.

Versatile Application

One device is suitable for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all common tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers successfully balanced radial fans, achieving decreased energy consumption, eliminated excessive noise, and prolonged equipment lifespan. Energy savings paid for the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to lower fuel consumption and bearing wear.

Pricing and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Wholesale Discounts: up to 15% for orders of 4+ units

Ordering Options

Official Website: vibromera.eu (recommended)

eBay: trusted sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: manufacturer's warranty

Technical Support: included in price

Final Assessment

Balanset-1A stands as an perfect solution for organizations striving to establish an successful equipment balancing system without significant capital expenditure. The device makes accessible access to professional balancing, permitting small companies and service centers to provide services at the level of large industrial companies.

The mix of accessible price, ease of use, and professional capabilities makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, decreased operating costs, and improved competitiveness of your company.

2   1 month ago
Brucequogs | 0 subscribers
2   1 month ago
Please log in or register to post comments

SPONSORSBLOG BOTTOM

Auto × Auto