Balanset-1A

Balanset-1A: Advanced Compact Balancer & Vibration Analyzer

High-precision Dynamic Balancing Solution

Balanset-1A serves as an innovative solution for dynamic balancing of rotors in their own bearings, created by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while preserving superior measurement accuracy. The system permits in-place balancing directly at the equipment's operational location without requiring dismantling, which is critically important for preventing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company specializing in the design and production of instruments for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has branches in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Measurement Parameters

Balanset-1A delivers accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Operating Principle

The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for calculating rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of balancing masses.

Full Kit Package

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - primary module with embedded preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for precise measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Operating Capabilities

Vibrometer Mode

Balanset-1A works as a comprehensive vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers visualization of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function permits significant acceleration of subsequent balancing of similar equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.

Software

The easy-to-use program interface offers step-by-step guidance through the balancing process, making the device accessible to personnel without specific training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Application Areas and Equipment Types

Industrial Equipment

Balanset-1A is successfully applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device offers exceptional value for agriculture, where uninterrupted operation during season is critically important. Balanset-1A is used for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly permits avoiding costly downtime during peak harvest periods.

Specialized Equipment

The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.

Benefits Over Similar Products

Economic Effectiveness

At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Cost reduction on outsourced balancing specialist services reaches thousands of euros annually.

Ease of Use

Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specialized vibration diagnostics training.

Portability and Autonomy

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in field conditions, at remote sites, and in inaccessible locations without external power supply.

Universal Application

One device is suitable for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all typical tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers effectively balanced radial fans, achieving reduced energy consumption, abolished excessive noise, and extended equipment lifespan. Energy savings recovered the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to lower fuel consumption and bearing wear.

Investment and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Wholesale Discounts: up to 15% for orders of 4+ units

Acquisition Options

Official Website: vibromera.eu (recommended)

eBay: trusted sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: manufacturer's warranty

Technical Support: included in price

Final Assessment

Balanset-1A represents an perfect solution for organizations seeking to establish an efficient equipment balancing system without significant capital expenditure. The device opens up access to professional balancing, permitting small enterprises and service centers to deliver services at the level of large industrial companies.

The combination of affordable price, ease of use, and professional capabilities makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, decreased operating costs, and increased competitiveness of your enterprise.

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