Balanset-1A

Balanset-1A: State-of-the-art Portable Balancer & Vibration Analyzer

High-precision Dynamic Balancing Solution

Balanset-1A stands as an advanced solution for dynamic balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is 3-10 times more affordable than traditional vibration analyzers while maintaining superior measurement accuracy. The system enables on-site balancing directly at the equipment's working position without requiring dismantling, which is critically important for reducing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company specializing in the creation and production of equipment for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has branches in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Measurement Parameters

Balanset-1A ensures accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Working Principle

The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for determining rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of corrective masses.

Full Kit Package

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - central module with integrated preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for exact measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Functional Capabilities

Vibrometer Mode

Balanset-1A functions as a comprehensive vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers visualization of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports single-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables considerable acceleration of subsequent balancing of similar equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.

Software

The user-friendly program interface offers step-by-step guidance through the balancing process, making the device usable to personnel without specialized training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Application Areas and Equipment Types

Industrial Equipment

Balanset-1A is efficiently applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device represents particular value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables preventing costly downtime during peak harvest periods.

Specialized Equipment

The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.

Superiority Over Similar Products

Economic Value

At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on outsourced balancing specialist services totals thousands of euros annually.

Ease of Use

Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without specific vibration diagnostics training.

Portability and Independence

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in outdoor conditions, at distant sites, and in hard-to-reach locations without additional power supply.

Universal Application

One device is suitable for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all standard tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers effectively balanced radial fans, achieving reduced energy consumption, abolished excessive noise, and extended equipment lifespan. Energy savings paid for the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to decreased fuel consumption and bearing wear.

Pricing and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Bulk Discounts: up to 15% for orders of 4+ units

Purchase Options

Official Website: vibromera.eu (recommended)

eBay: verified sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: factory warranty

Technical Support: included in price

Final Assessment

Balanset-1A constitutes an perfect solution for organizations seeking to implement an efficient equipment balancing system without substantial capital expenditure. The device makes accessible access to professional balancing, enabling small companies and service centers to provide services at the level of large industrial companies.

The mix of reasonable price, ease of use, and professional capabilities makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and increased competitiveness of your company.

0   11 hours ago
Brucequogs | 0 subscribers
0   11 hours ago
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