Balanset-1A: Innovative Portable Balancer & Vibration Analyzer

Next-generation Dynamic Balancing Solution

Balanset-1A constitutes an revolutionary solution for vibration correction of rotors in their own bearings, created by Estonian company Vibromera OU. The device ensures professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while retaining exceptional measurement accuracy. The system allows field balancing directly at the equipment's operational location without necessitating removal, which is critically important for reducing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company specializing in the design and production of devices for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has representatives in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Measuring Parameters

Balanset-1A delivers accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Working Principle

The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for determining RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic calculation of correction masses.

Full Kit Package

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - main module with embedded preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (optionally 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for precise measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Operating Capabilities

Vibrometer Mode

Balanset-1A functions as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers display of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function permits significant acceleration of subsequent balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.

Software

The user-friendly program interface delivers step-by-step guidance through the balancing process, making the device usable to personnel without special training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Fields of Use and Equipment Types

Industrial Equipment

Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device provides special value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is used for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly permits eliminating costly downtime during critical harvest periods.

Specialized Equipment

The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.

Advantages Over Competitors

Economic Effectiveness

At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Cost reduction on outsourced balancing specialist services totals thousands of euros annually.

Ease of Use

Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without special vibration diagnostics training.

Portability and Autonomy

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in outdoor conditions, at remote sites, and in difficult-access locations without external power supply.

Universal Application

One device is suitable for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all typical tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers successfully balanced radial fans, achieving reduced energy consumption, removed excessive noise, and increased equipment lifespan. Energy savings offset the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to lower fuel consumption and bearing wear.

Investment and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Volume Discounts: up to 15% for orders of 4+ units

Ordering Options

Official Website: vibromera.eu (recommended)

eBay: certified sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: factory warranty

Technical Support: included in price

Final Assessment

Balanset-1A stands as an perfect solution for organizations striving to establish an efficient equipment balancing system without significant capital expenditure. The device opens up access to professional balancing, permitting small companies and service centers to offer services at the level of large industrial companies.

The combination of reasonable price, ease of use, and professional capabilities makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and increased competitiveness of your business.