Balanset-1A: State-of-the-art Portable Balancer & Vibration Analyzer

Industrial-grade Dynamic Balancing Solution

Balanset-1A serves as an groundbreaking solution for rotor balancing of rotors in their own bearings, manufactured by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while retaining exceptional measurement accuracy. The system enables in-place balancing directly at the equipment's operational location without requiring dismantling, which is critically important for minimizing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company specializing in the design and production of devices for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has branches in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Detection Parameters

Balanset-1A delivers high-precision measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Operating Principle

The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic computation of correction masses.

Full Kit Package

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - main module with built-in preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for exact measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Performance Capabilities

Vibrometer Mode

Balanset-1A works as a complete vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function allows substantial acceleration of repeat balancing of identical equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.

Software

The easy-to-use program interface offers step-by-step guidance through the balancing process, making the device available to personnel without specific training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Application Areas and Equipment Types

Industrial Equipment

Balanset-1A is successfully used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device offers exceptional value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables avoiding costly downtime during peak harvest periods.

Specialized Equipment

The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.

Benefits Over Similar Products

Economic Effectiveness

At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services totals thousands of euros annually.

Ease of Use

Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specific vibration diagnostics training.

Portability and Independence

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in field conditions, at isolated sites, and in difficult-access locations without additional power supply.

Versatile Application

One device is appropriate for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all typical tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers successfully balanced radial fans, achieving decreased energy consumption, abolished excessive noise, and extended equipment lifespan. Energy savings recovered the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to decreased fuel consumption and bearing wear.

Cost and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Bulk Discounts: up to 15% for orders of 4+ units

Acquisition Options

Official Website: vibromera.eu (recommended)

eBay: certified sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, bank cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: manufacturer's warranty

Technical Support: included in price

Summary

Balanset-1A stands as an ideal solution for organizations striving to establish an effective equipment balancing system without major capital expenditure. The device democratizes access to professional balancing, allowing small businesses and service centers to offer services at the level of large industrial companies.

The mix of reasonable price, ease of use, and professional features makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, decreased operating costs, and enhanced competitiveness of your enterprise.