Balanset-1A: Advanced Portable Balancer & Vibration Analyzer

High-precision Dynamic Balancing Solution

Balanset-1A serves as an groundbreaking solution for rotor balancing of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while retaining superior measurement accuracy. The system permits in-place balancing directly at the equipment's working position without requiring dismantling, which is essential for reducing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company focusing in the development and manufacturing of instruments for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has representatives in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Measurement Parameters

Balanset-1A delivers precise measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Working Principle

The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for computing RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic calculation of balancing masses.

Full Kit Package

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - central module with built-in preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (optionally 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for accurate measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Performance Capabilities

Vibrometer Mode

Balanset-1A works as a comprehensive vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers display of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function permits considerable acceleration of subsequent balancing of identical equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.

Software

The easy-to-use program interface delivers step-by-step guidance through the balancing process, making the device usable to personnel without specific training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Usage Domains and Equipment Types

Industrial Equipment

Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device offers particular value for agriculture, where uninterrupted operation during season is critically important. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly enables eliminating costly downtime during busy harvest periods.

Specialized Equipment

The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.

Benefits Over Competitors

Economic Effectiveness

At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on external balancing specialist services totals thousands of euros annually.

Ease of Use

Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specialized vibration diagnostics training.

Portability and Independence

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in outdoor conditions, at remote sites, and in difficult-access locations without additional power supply.

Versatile Application

One device is adequate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all common tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers successfully balanced radial fans, achieving reduced energy consumption, eliminated excessive noise, and extended equipment lifespan. Energy savings paid for the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to lower fuel consumption and bearing wear.

Investment and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Bulk Discounts: up to 15% for orders of 4+ units

Ordering Options

Official Website: vibromera.eu (recommended)

eBay: certified sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: factory warranty

Technical Support: included in price

Summary

Balanset-1A represents an ideal solution for organizations seeking to establish an efficient equipment balancing system without substantial capital expenditure. The device democratizes access to professional balancing, enabling small companies and service centers to deliver services at the level of large industrial companies.

The combination of reasonable price, ease of use, and professional capabilities makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, lower operating costs, and improved competitiveness of your company.