Balanset-1A: State-of-the-art Compact Balancer & Vibration Analyzer
Modern Dynamic Balancing Solution
Balanset-1A represents an revolutionary solution for rotor balancing of rotors in their own bearings, created by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while maintaining exceptional measurement accuracy. The system allows field balancing directly at the equipment's working position without necessitating dismantling, which is vital for reducing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company concentrating in the creation and manufacturing of instruments for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has branches in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Detection Parameters
Balanset-1A delivers precise measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates impulse signals for determining rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of correction masses.
Full Kit Contents
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - central module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Operating Capabilities
Vibrometer Mode
Balanset-1A works as a full-featured vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function allows substantial acceleration of repeat balancing of same-type equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface offers step-by-step guidance through the balancing process, making the device available to personnel without special training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Application Areas and Equipment Types
Industrial Equipment
Balanset-1A is successfully applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides special value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly enables eliminating costly downtime during busy harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Advantages Over Competitors
Economic Efficiency
At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on third-party balancing specialist services totals thousands of euros annually.
Ease of Use
Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without specific vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This permits balancing in remote conditions, at remote sites, and in difficult-access locations without additional power supply.
Versatile Application
One device is suitable for balancing the most extensive spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers successfully balanced radial fans, achieving reduced energy consumption, removed excessive noise, and increased equipment lifespan. Energy savings paid for the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to decreased fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: verified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price
Conclusion
Balanset-1A represents an perfect solution for organizations aiming to deploy an efficient equipment balancing system without major capital expenditure. The device makes accessible access to professional balancing, enabling small enterprises and service centers to offer services at the level of large industrial companies.
The mix of affordable price, ease of use, and professional capabilities makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and improved competitiveness of your company.
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