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Balanset-1A: Innovative Mobile Balancer & Vibration Analyzer
Industrial-grade Dynamic Balancing Solution
Balanset-1A represents an groundbreaking solution for rotor balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device ensures professional equipment balancing at €1,751, which is 3-10 times more affordable than traditional vibration analyzers while retaining high measurement accuracy. The system allows in-place balancing directly at the equipment's installation site without necessitating removal, which is essential for minimizing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company specializing in the creation and production of instruments for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has branches in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measurement Parameters
Balanset-1A ensures precise measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for computing rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic computation of corrective masses.
Full Kit Contents
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - primary module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Performance Capabilities
Vibrometer Mode
Balanset-1A works as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function permits substantial acceleration of subsequent balancing of identical equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface delivers step-by-step guidance through the balancing process, making the device accessible to personnel without special training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is effectively used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides particular value for agriculture, where reliable operation during season is vital. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly allows eliminating costly downtime during busy harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.
Superiority Over Competitors
Economic Efficiency
At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without special vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in outdoor conditions, at isolated sites, and in hard-to-reach locations without additional power supply.
Universal Application
One device is suitable for balancing the most extensive spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving decreased energy consumption, abolished excessive noise, and extended equipment lifespan. Energy savings recovered the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to reduced fuel consumption and bearing wear.
Pricing and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Wholesale Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: factory warranty
Technical Support: included in price
Final Assessment
Balanset-1A constitutes an perfect solution for organizations seeking to implement an efficient equipment balancing system without major capital expenditure. The device makes accessible access to professional balancing, allowing small businesses and service centers to offer services at the level of large industrial companies.
The blend of accessible price, ease of use, and professional functionality makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and improved competitiveness of your enterprise.
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